technically speaking 2

In this industrial blog, learn how to make your technology systems work for you. Become faster, smarter, competitive, and cost-effective in today's rapidly changing marketplace by learning from our experts' collective experience. Bookmark our page (or better yet, subscribe) because we post new articles every Thursday!

Steel Fencing vs. Aluminum Guarding for Machine Safety: Making the Right Choice

Bill Rogers
Posted by Bill Rogers on May 16, 2024 9:45:00 AM
Steel Fencing vs. Aluminum Guarding for Machine Safety: Making the Right Choice

When it comes to machine guarding, choosing the appropriate materials involves balancing cost-effectiveness, durability, and compliance with ISO standards, among other factors. Often, the top two options for physical guarding are steel fencing and extruded aluminum. So, how do you choose? Understanding the specific needs of your application can significantly simplify this decision. While both materials have their place in manufacturing plants, steel fencing often (but not always) emerges as the superior choice for various reasons. Here’s why steel fencing is generally the go-to option for machine guarding, along with insights into when aluminum might be the better choice.

Skip to a Section

Benefits of Steel Fencing | Top Steel Fencing Brands at AirlineWhen to Use Aluminum Guarding Over Steel Fencing | Frequently Asked Questions


Request Guarding Application Support

Key Takeaways

✔️ Steel fencing is a cost-effective, durable solution for enhancing safety and functionality in manufacturing plants, offering easier installation and customization.

✔️ Although steel fencing is generally more cost-effective than aluminum guarding, the choice between steel fencing and aluminum depends on specific needs such as space constraints, design requirements, and application.

✔️ Brands like WireCrafters, GSMUSA, and AMGS lead in steel fencing, while aluminum guarding remains preferable for its versatility in design and fitting in tight spaces.



Benefits of Steel Fencing


Steel fencing offers a robust solution for manufacturing plants, providing physical protection and enhancing the workspace's overall safety and functionality. Here are some key reasons to opt for steel fencing:


Cost-Effectiveness: Steel fencing is generally more affordable than aluminum guarding, offering a cost-effective solution without compromising strength or durability. In many cases, steel fencing can be half the cost of aluminum options.


Speed of Installation and Assembly: Steel fencing's preassembled panels significantly reduce installation time. Unlike aluminum extrusions, which require assembling multiple components, steel fencing can be installed in a fraction of the time, making it a practical choice for fast-paced industrial environments.


Door Integration and Maintenance: Steel fencing panels come pre-wired and ready for easy integration with control panels, light curtains, and inlocks, reducing the complexity of door systems.


Durability and Customization: With options for powder coating in standard or custom colors, steel fencing provides a durable finish that meets various application requirements. The welded mesh panels are designed to be strong and comply with the safety regulations set by OSHA, guaranteeing safety and adherence to legal requirements.



Top Steel Fencing Providers at Airline

When considering steel fencing, choosing a brand that stands for quality and reliability is important. At Airline, we recommend exploring options from renowned brands like WireCrafters, GSMUSA, and AMGS.



We specify, stock, and support these brands & more. Contact us to get started.



When to Use Aluminum Guarding Over Steel Fencing

4479_Aluminum-Structural-FramingSteel fencing is useful in many situations, but there are specific applications where aluminum guarding is preferable. Here are a few situations to consider aluminum guarding:


Close Proximity to Machinery: Aluminum guarding is ideal for tight spaces around machines where custom cutouts and precise fits are necessary. Its flexibility allows for custom configurations, tightly encasing machinery like a glove. With the aluminum, you can get 1/2" square mesh as an option, which allows the guard to be closer to the hazard.

Customization and Aesthetics: For applications requiring a high level of customization or a particular aesthetic appeal, aluminum guarding offers versatility in design and finish, making it suitable for visible areas or where branding is important.

🔎 Explore aluminum extrusion components at airlinehyd.com.


The Verdict

Choosing between steel and aluminum for machine guarding ultimately depends on your specific needs. While steel fencing offers unmatched cost-efficiency, durability, and ease of installation, aluminum excels in applications requiring custom fits and aesthetic considerations.

Whether you need steel fencing or aluminum guarding, we're here to ensure you make the right choice for your facility's safety and operational efficiency. Contact us to request more information on our offerings or get assistance with customizing a cost-effective solution. Explore your options on our website and take the first step towards enhancing your manufacturing plant's safety and efficiency.

Get assistance tailored just for you! ����



Frequently Asked Questions

What are the benefits of choosing steel fencing?

Steel fencing offers several benefits, including cost-effectiveness, faster installation and assembly, easy door integration and maintenance, durability, and customization options.


How does the cost of steel fencing compare to aluminum guarding?

Generally, steel fencing is more affordable than aluminum guarding. In many cases, steel fencing can be half the cost of aluminum options.


Which brands of steel fencing does Airline recommend?

At Airline, we recommend brands like WireCrafters, GSMUSA, and AMGS.



Topics: Framing, Machine Safety, Explainers, Bosch Rexroth (framing)

Leave Comment