Industrial cable routing can feel like a juggling act—especially when managing numerous cable glands, navigating tight spaces, or protecting delicate connectors. Whether you're an integrator, OEM, or simply frustrated with industrial cable management issues, these five common cable routing headaches will hit close to home. By solving these common cable routing issues, you'll reduce installation time, prevent damage to cables, maximize enclosure space, and improve overall reliability.
Let's dive into each challenge and explore how the KEL-U Split Multi-Cable Transit Frame can simplify cable management and save your sanity.
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Here are five common cable management headaches that industrial professionals often encounter—and how the KEL-U Split Multi-Cable Transit Frame helps alleviate them. Keep reading, or watch this quick demonstration to see how it works in action and solve these challenges for good:
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Headache #1: Too Many Cable Glands Cause Crowded Electrical Enclosures
The Frustration: Multiple glands lead to crowded enclosures, potential leak points, and extra labor.
The Solution: Replace numerous glands with one KEL-U Split Frame, allowing multiple cables through one compact cutout. Fewer components mean easier maintenance, reduced leak risks, and cleaner installations.
Headache #2: Damaging Pre-Terminated Cables During Installation
The Frustration: Cutting or re-terminating molded connectors introduces risk and expense.
The Solution: The KEL-U’s split design enables pre-terminated connectors to remain intact during installation. Simply open the frame, position your cable, and securely close it, preserving your cables and eliminating rework.
Headache #3: Slow Installation and Maintenance
The Frustration: Frequent cable updates or replacements cause unplanned downtime as glands are unscrewed and cables fished through narrow spaces.
The Solution: The KEL-U's snap-in cable grommets simplify installations and changes. Quickly add or replace cables without dismantling assemblies or starting from scratch—minimizing downtime significantly.
Headache #4: Tight Space Constraints
The Frustration: Limited enclosure space makes traditional glands unmanageable or impossible.
The Solution: The single-row KEL-E variant fits neatly in tight spaces, perfect for small enclosures or flat connectors. Its slim profile provides reliable sealing without sacrificing valuable space.
Headache #5: Reliable Sealing and Strain Relief
The Frustration: Industrial environments demand robust sealing to protect against dust, moisture, and contaminants. Non-compliant sealing can jeopardize your equipment.
The Solution: KEL-U frames are certified to IP54 (EN 60529) and UL Type 12 (UL 50E) (dust and splash resistant), meeting rigorous industrial standards. They offer effective sealing and strain relief compliant with EN 62444, ensuring protection against environmental hazards and secure cable management.
For higher protection, consider:
✔️ KEL-ER series with IP66 protection
✔️ KEL-DPZ-HD for hygienic applications, offering IP66/IP68 ratings
Hygienic Options for Food & Pharma Applications:
Icotek also offers hygienic cable transit solutions, including:
- KEL-DPZ-HD & KEL-DPU-HD – FDA-compliant, IP66/IP68-rated gland plates
- KEL-ER-BL | KEL-ER-BL-E – Blue split frames with IP65 protection
- Smooth surfaces (Ra = 0.421 μm) to prevent dirt buildup
These solutions ensure compliance with food industry standards while providing superior protection.
Experience the KEL-U Advantage
By consolidating cables into one manageable entry point and preserving connectors, the KEL-U Split Multi-Cable Transit Frame eliminates common cable routing headaches. Simplify your assembly, speed up maintenance, and ensure long-term reliability.
Ready to Solve Your Cable Routing Issues? Request your free sample today and overcome your cable-routing challenges with ease.
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