Ensuring efficiency while simultaneously maximizing laboratory production is always a tricky balancing act. One methodology that has repeatedly proven its worth in both areas is lab 5S. Let's dive into what lab 5S includes and explore some tools to help you achieve your production goals.
Rooted in lean principles, the 5S framework was originally developed by Japanese industrial engineers in the 1950s. Since then, 5S has become a systematic approach to creating workspaces that foster productivity, reduce waste, and ensure a safe and harmonious working environment. 5S is comprised of five steps, each with a specific focus:
The journey to an efficient lab begins with decluttering, so get ready to unleash your inner Marie Kondo! Start by identifying what is absolutely essential for daily operations and what isn't. Eliminate unnecessary items, and liberate space for what truly matters. A clutter-free lab is not just visually appealing; it's a stage for productivity. A helpful tip is to start and/or end each day with 15 minutes of tidying.
Now that you've tidied up, it's time to organize. Assign designated spots for each item based on its usage frequency and workflow. This process ensures easy access to the tools you use most, minimizing wasted time hunting for tools or materials. Label your storage areas and consider using clear containers to really up your game!
Cleanliness isn't just about appearances; it's about safety and efficiency. Deep clean and regularly maintain your lab space, from countertops to equipment and storage areas, and encourage everyone in the lab to uphold cleanliness standards. A clean environment makes it easier to notice malfunctions and inefficiencies.
To sustain order, establish consistent procedures and protocols. Develop clear expectations regarding lab practices, labeling systems, and storage methods. This act fosters cohesion among lab members, ensuring the organization remains intact and confidence that lab safety remains high.
Lab 5S isn't a one-time project; it's an ongoing commitment. Regularly review and reinforce established practices, conduct audits for improvements, speak to operators, and provide training and support for new lab members. Sustainability is the key to long-term success.
Implementing Lab 5S and lean principles in your lab offers a multitude of benefits:
Enhanced Efficiency: Reduced time spent searching for equipment and supplies.
Improved Safety: A well-organized lab lowers the risk of accidents.
Better Work Environment: A clean, organized space boosts morale and encourages a culture of cleanliness and organization.
Learn more about Lean Principles in our blog post, Lean Manufacturing 101: Explaining Ergonomics, 5S, and Lean Principles.
Now, let's take a closer look at some tools from leading vendors that can help you implement Lab 5S and Lean Principles effectively:
Chillers, Desktop, Small: A full range of lab-friendly chillers to maintain optimal temperatures.
Valves, Smaller Liquid (LVM): Ideal for precise liquid flow control in lab setups.
Ionizers: Keep your workspace free from static charges that can interfere with sensitive equipment.
Stainless Fittings: Durable and corrosion-resistant fittings for many lab applications.
Electric Actuators: High-quality actuators for precise control in lab automation.
Isolation Valves: Explore their medical brochure for isolation valves designed to meet stringent lab requirements.
Shop Isolation Valves from Clippard
Pinch Valve: A versatile solution for controlling the flow of various fluids in your lab processes.
Traceability Products: Barcode readers, printers, and printer verification systems to enhance lab efficiency and accuracy.
Shop Omron Traceability Products
Mobile Robots: Streamline product transportation within and between labs, enhancing efficiency.
Learn More about Omron Mobile Robots
Collaborative Robots (Cobot): Use them for short-run tasks like product scanning, labeling, and inspection, enhancing overall lab productivity.
Medical Sensors: Ideal for machine builders in the medical industry, ensuring precision and reliability.
Framing: Workstations designed for chemical resistance and easy cleaning, including vent hoods and chemical resistance.
Lighting: Ensure a well-lit lab environment to enhance productivity and safety.
Incorporating these products along with your lab's 5S strategies can further elevate your lab's efficiency, safety, and overall productivity. Remember, it's not just about what you do; it's also about the tools you use to get there.
By following these steps and leveraging the right products, you can unlock the full potential of your industrial manufacturing lab while ensuring the well-being of your team and the integrity of your research and production processes.